Call Us Today 920.254.8324

Our Solutions

We provide solution-based Electronic Manufacturing Services that are progressively scalable to large-volume, high-mix, complex PCB assembly and complete Higher-Level Assembly integration.

SMT Engineering

Simplify complex electronic design challenges with SMT as your trusted partner.

Outsourcing electronic design is challenging without the right expertise. SMT’s Electronic Design Engineering Services integrate seamlessly with your team, offering flexible scalable services or comprehensive turnkey engineering solutions tailored to your needs.

Our Core Capabilities:

  • Hardware Design
  • Firmware Development
  • Software Engineering
  • PCB Layout Design
  • Product Verification
  • Production Test Solutions

With SMT, you retain full ownership of all intellectual property (IP), including design files and documentation.

Partner with SMT to accelerate your product’s journey to market!

engineeringFPO
image-1
engineering2-1
image-1
engineering3
image-1
IoT Wireless

SMT offers end-to-end wireless solutions for diverse industries and applications, from marketing demos to full turnkey development.

As the wireless landscape evolves, SMT stays ahead by analyzing market trends, competitive technologies, and designing efficient, cutting-edge solutions. Whether embedding wireless capabilities into existing product controls or creating fully certified standalone modules, SMT delivers results that keep you ahead.

Our expertise includes:

  • Wi-Fi
  • Bluetooth Low Energy (BLE)
  • LoRa
  • Zigbee
  • Cellular
  • RFID
  • Ethernet, CAN bus, and PoE protocols

Partner with SMT for wireless innovations that power your products!

Appliance Controls

SMT is a leader in electronics and controls for appliances, including commercial cooking, refrigeration, and residential systems. From basic temperature controls to sophisticated graphical interfaces, SMT excels in complex system integration.

Specializations:

  • Cost-effective designs using 8-32 bit processors running Linux or real-time operating systems.
  • IoT capabilities, touchless controls, and industrial graphics.
  • Custom solutions across diverse industries.

Collaborate with SMT to develop a technology roadmap that keeps you ahead.

LED Lighting

From energy savings to enhances performance, SMT delivers custom LED lighting solutions. Our expertise spans to motion/photo sensors, DMX512 controls, and cloud-based wireless connectivity, ensuring intelligent lighting systems that exceed expectations.

Capabilities include:

  • Dim-to-warm designs
  • Custom color and intensity solutions
  • Full IP ownership for all designs
  • Durability in extreme environments
  • Advanced LED optics and turnkey fixture designs

Bring your lighting innovations to life with SMT!

Graphical User Interface

Enhance usability with SMT’s expert Graphical User Interface (GUI) development. Our solutions include custom hardware panels, multimedia controls, and integrated LCD screens, delivering intuitive interfaces that elevate user experiences.

Benefits of a GUI

  • Improved accessibility
  • Reduced training requirements
  • Direct and intuitive control
  • Simplified maintenance
  • Increased productivity

Trust SMT to create GUIs that empower users and maximize efficiency. 

Sensor Technology

Leverage SMT’s advanced capabilities in sensor technology to develop innovative and reliable solutions across a wide range of applications.

Specializations

  • Chemical & Gas Sensors
  • Flow Sensors
  • Optical Sensors
  • Pressure, Temperature, & Humidity Sensors
  • Instrumentation & Calibration
  • Wireless Sensor Integration

Tailor your sensor solutions with SMT’s expertise.

Battery Management

SMT designs advanced Battery Management Systems (BMS) to meet the growing demand for rechargeable batteries in versatile applications.  Our solutions ensure safe operation within voltage, current, and temperature ranges while optimizing battery performance and lifespan.

Benefits of BMS Solutions

  • Enhanced battery lifespan and performance
  • Advanced performance metrics and data collection
  • Increased portability and versatility
  • Reduced maintenance requirements

Power your products with SMT’s innovative BMS designs.

Design Partners


Hardware

Hardware

Firmware

firmware

System/Services

system-services
prototyping5
image-1
prototyping4
image-1
prototypingFPO2
image-1
prototyping3
image-1

Rapid Prototyping

Accelerate your time to market with SMT’s industry-leading Rapid Prototyping Solutions.

The prototyping phase is a critical and often high-pressure stage in product development. With SMT’s Rapid Prototyping Solutions (RPS), you gain the advantage of expert support, precise execution, and a seamless transition from engineering to full-scale production.

By choosing SMT for both prototyping and manufacturing, you’ll not only reduce tooling costs but also benefit from our complimentary consultations. Our team delivers actionable insights for Design for Manufacturability (DFM) and Design for Procurement (DFP), ensuring your product is optimized for success.

Key Advantages:

  • Quick-turn engineering prototyping to meet tight deadlines.
  • Dedicated teams and advanced SMT capabilities for efficient execution.
  • Optimized processes designed specifically for rapid prototyping.
  • Seamless data integration between prototyping and manufacturing stages.
  • Cost-effective tooling to reduce overall project expenses.

Key Features:

  • Turnkey quotes for a simplified project kick-off.
  • Flexible turnaround times based on part availability.
  • Assembly completion in as little as hours to days, depending on complexity and volume.
  • An experienced RPS team with 25+ years of industry expertise.
  • Expert guidance in DFM and DFP to enhance product viability.

Partner with SMT to streamline your prototyping journey and bring your product to market faster than ever.

New Product Introduction

At SMT Engineering, we specialize in making your New Product Introduction (NPI) journey seamless, cost-efficient, and successful. Our proven NPI process combines expertise and precision, ensuring your product meets all critical requirements while exceeding expectations.

Step 1 - Product Application Review

We meticulously evaluate whether your product aligns with design intent and standards:

  • Electrical Design Intent: Ensures compatibility with electrical requirements.
  • Mechanical Design Intent: Confirms robust structural integrity.
  • Higher-Level Assembly (HLA) Compliance: Validates that your product integrates seamlessly with other components.
  • Packaging and Shipping Standards: Ensures safe and compliant transportation.
  • Agency Approvals: Verifies compliance with all regulatory and certification requirements.
Step 2 - Process Validation
Our detailed validation phase guarantees smooth production:
  • Layout Evaluation: Comprehensive assessment of product layouts.
  • Prototype Validation: Rigorous testing to confirm prototype functionality.
  • Production Testing Strategy: Development of an effective and scalable testing framework.
  • DFX (Design for Excellence) Recommendations: Guidance on optimizing design for manufacturability, reliability, and cost efficiency.
 
Step 3 - Production Transition

We ensure a flawless move from validation to production:

  • Documentation Review: In-depth analysis of all manufacturing and product documents.
  • Component Registration and Verification: Ensures all components are correctly cataloged and verified.
  • PPAP (Product Part Approval Process): Preparation and ramp-up for manufacturing readiness.
  • First Article Submissions: Thorough testing and review of initial production units for approval.
  • Controlled Production Build Strategy: Streamlined approach to minimize risks during the early production phase.
  • Continuous Improvement Program: Ongoing enhancements to maximize product quality and efficiency.
FPO1
image-1

Manufacturing

SMT offers comprehensive Electronic Manufacturing Services (EMS) designed to support the entire product lifecycle, ensuring high-quality outcomes, cost efficiency, and expedited time-to-market.

Core Manufacturing Services:

  • Prototyping: Our Rapid Prototyping Solutions Center facilitates a seamless transition from engineering to full-scale production, enabling faster market entry.
  • Higher-Level Assembly (HLA): We provide complete box builds and system-level testing for electronics and electromechanical assemblies, ensuring fully integrated solutions.
  • Offshore Manufacturing: Through strategic partnerships in Malaysia and Switzerland, we cater to diverse production needs, from low-volume, high-mix to high-volume manufacturing, all managed by dedicated SMT program managers to maintain superior quality and customer satisfaction.
  • Re-Manufacturing Services: Our tailored remanufacturing processes allow for the inspection, repair, and resale of products as refurbished units, offering cost-effective solutions and promoting environmental sustainability by reducing electronic waste.

Advanced Capabilities:

  • State-of-the-Art Facility: Our ITAR-secured, fully ESD and climate-controlled environment operates 24/7 across three shifts, ensuring flexibility and reliability.
  • Technological Expertise: We specialize in BGA/Flip Chip assembly, 0201 component placement, conformal coating, aqueous wash systems, and selective wave soldering.
  • Comprehensive Testing: Our on-site capabilities include X-ray, Automated Optical Inspection (AOI), in-circuit testing, functional testing, and test fixture development to ensure product integrity.
  • Design Support: We offer Design for Manufacturing (DFM), Design for Procurement (DFP), Design for Reliability (DFR), and Design for Test (DFT) services, along with UL file management, to streamline product development.
  • Global Logistics: Our material logistics and distribution solutions, coupled with global distribution management, ensure efficient supply chain operations.
manufacturingFPO
image-1
manufacturing2
image-1
manufacturing3
image-1
FPO4
image-1
manufacturing5
image-1

Certifications

  • Quality Management: ISO 9001:2015
  • Environmental Management: ISO 14001:2015
  • Medical Devices: ISO 13485:2016
  • Regulatory Compliance: ITAR, IPC 2221, IPC-A-610 Class 1, 2, 3, RoHS Compliant, UL, CSA, IMDS Registered
  • Process Excellence: Six Sigma Belt

At SMT, we are committed to delivering solution-based EMS that are scalable to large-volume, high-mix, complex PCB assemblies, and complete higher-level assembly integrations. Our customer-focused, cross-functional teams leverage over 20 years of experience to understand and execute on your specific requirements, ensuring your products reach the market efficiently and effectively.

HLAassemblyFPO2
image-1
HLAassembly3
image-1
HLAassembly2
image-1

Higher-Level Assembly

SMT offers a comprehensive suite of Higher-Level Assembly (HLA) services tailored to minimize labor costs and enhance supply chain logistics. Our expertise in system integration and box build testing for electronic and electromechanical assemblies ensures that customers receive flexible solutions designed to meet their specific needs.

HLA Services:

  • Product Labeling
  • Custom Packaging
  • Order Management & Logistics
  • Prototyping & Quick Turn
  • Distribution & Direct Fulfillment
  • Configuration to Order Programs

Markets:

  • Aerospace & Military
  • Automotive & Transportation
  • Consumer
  • Industrial Controls
  • Medical
  • Lighting
  • Food Service

Ready to Get Started?